Deslagging and robotic grinding of oxyfuel, plasma and high-power laser cut parts by robot - without programming
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Cleaning flame-cut parts is a physically strenuous activity with a high potential for injury. The grinding robot EasyGrinder by Teqram does this for you without having to be programmed! Vision technology combined with AI makes the previously unimaginable possible! Starting from simple slag removal to preparation grade P3 according to ISO 8501-3 and ISO 12944-3 including the removal of the heat affected zone. Robotic grinding at its best. Suitable for oxyfuel, plasma and high-power laser cut parts.
Robotic Grinding – Processing Options
- Slag removal
- Edge breaking
- Preparation grade P3 according to DIN EN ISO 8501-3
- Radius R2
- Grinding of cut edge (narrow side)
- Removal of heat affected zone
- Removal of burn beads
- Deburring and countersinking
Additionally:
- Blasting
- Stamping
Applicable for oxyfuel, plasma and high-power laser cut parts.
Our EasyGrinder Models
Handles parts of different sizes and weights—up to 2000 kg
EasyGrinder 200
The EasyGrinder200 is designed for component with weights of up to 200 kg. It manages both part handling and precise processing. Max. part dimensions: 1100x700mm; 1300x500mm; 1600x200mm.
EasyGrinder 600
The EasyGrinder600 manipulates and processes components measuring up to 4000x1000 mm, 3000x1500 mm, or 2000x2000 mm, with individual part weights of up to 600 kg.
EasyGrinder 2000
The EasyGrinder2000 operates with a transfer system, allowing the robot to focus solely on the processing, while part handling is managed by the EasyTransfer system. This enables the processing of components weighing up to 2,000 kg and measuring up to 1700 x 700 mm.
Looking for tailored advice?
EasyGrinder Tools (click through):
Vision technology - no programming
Thanks to our award winning vision technology and AI, no programming or teaching is required! By combining several imaging processes (time of flight, HD camera, 3D vision sensors), the grinding robot EasyGrinder recognises the geometry of the sheet metal parts autonomously and creates the programs for deslagging, edgerounding, ... for itself.
Robotic Grinding with the EasyGrinder: Cut parts are placed on pallets, and once the desired surface quality is entered, the grinding robot starts fully autonomously. From selecting the appropriate grippers to automatically changing the right tools—no programming or teaching required!
Deslagging, edge breaking, edge rounding up to 3 mm, oxid removal, grinding the narrow edges (heat affected zone), removal of lead-ins
The desired processing quality is selected via stored recipes. For example, parts for one customer can only be chisseled, while other parts are given a radius of 2 or 3 mm!
Main advantages
with vision-controlled grinding robot
Increase in productivity
The grinding robot EasyGrinder identifies the sheet-metal parts and its contours using computer vision. The robot picks up the flame- or plasma-cut part, selects the right tool for the job and starts processing.
Standard-compliant preparation
The requirements for processing thermally cut edges in accordance with ISO 8501-3 and ISO 12944-3 represent an enormous amount of work.
All edges must have a minimum radius of R2 and the cut surface must be reworked.
No problem at all for the robot. Preparation grade P3 is child's play with robot grinding.
100% consistent quality
Robotic grinding reduces your overall costs and also achieves higher and more consistent quality! Even the wear of the grinding tools is monitored automatically.
Consistent quality
Manual deburring is not only monotonous but also physically very strenuous. Sooner or later, your strength wanes, quality suffers and the odd workpiece edge is forgotten.
Not so with robotic grinding. 100% consistent results and constant, predictable output - guaranteed thanks to the grinding robot EasyGrinder!
Even preparation grade P3 according to DIN EN ISO 8501-3 with 2 mm radius and grinding of the narrow edges is not an issue for the robot!
Different configurations of the grinding robot EasyGrinder (click through):
Technical specifications:
The grinding robot EasyGrinder is our solution for removing slag, deburring and rounding as well as removing oxide layers.
- The parts are supplied to the robot on Euro pallets
- Sheet metal parts with weights of up to 200 kg can be picked up and handled by the robot (for systems with high autonomy)
- Sheet metal components weighing up to 750 kg are fed to the robot via the EasyTransfer system
- The PC-based user interface is very easy to operate
- No special programming knowledge is required
- Necessary gripper & tool changes are performed automatically
- Various standard EasyGrippers are available, customised grippers can be manufactured on request.
- A wide range of standard and cost-effective grinding tools can be used.