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EasyWelder: Cobot Welding Made Simple
The easiest way to automate welding
Cobot welding combines precision and industrial robot performance with the flexibility of manual welding— without the complexity of traditional robotic welding systems.
The system is designed for fast implementation, so you can be up and running within a single afternoon and benefit immediately from day one.
Automate repetitive welding tasks, relieve your workforce, and give your team more time to focus on skilled, high-value work.
The Basics: What Is Cobot Welding?
Collaborative robotic welding, also known as cobot welding, combines the precision and consistency of robotic automation with the expertise of a skilled welder. The robotic arm works safely alongside the operator, extending welding capabilities while maintaining flexibility and control.
Unlike traditional industrial robots, a welding cobot is easy to use, adaptable, and designed for high-mix, low-volume production environments. It helps manufacturers increase productivity, improve weld quality, and reduce dependence on highly specialized welding personnel.
Discover how the EasyWelder can transform your welding process. →
How Cobot Welding Works
No coding. No weeks of training. Get from setup to production in a single shift. See how the EasyWelder simplifies robotic welding in three straightforward steps.
Teach by Demonstration
Simply guide the robot arm through the desired welding path. No programming experience is required. The EasyWelder records every movement, allowing operators to create welding programs in minutes.
Intuitive Touchscreen Interface
Easily connect individual welding paths using a simple touchscreen interface. Create complete welding sequences with intuitive commands such as “Weld,” “Move,” and “Circular Motion.”
Start Production
Press the start button and begin welding immediately. The cobot delivers consistent, repeatable weld quality while skilled welders focus on higher-value tasks.
Plug-and-Play Compatibility with Your Welding Power Source
Need a new welding power source? In most cases, you won't. The EasyWelder is plug-and-play compatible with Fronius welding systems. The cobot automatically controls torch orientation, travel speed, and positioning while your proven welding parameters remain unchanged.
Start your welding automation solution
Why Manufacturers Choose EasyWelder
EasyTeach Device
The most user-friendly teach system on the market. Guide the torch by hand, set waypoints, and save them directly on the torch holder. No external software or teach pendant required.
Automatic seam detection & tracking
EasyWelder automatically detects weld seams and compensates for part tolerances in real time. No manual touch-up is needed when product variations occur.
Automatic alignment
Human inaccuracies during clamping are corrected automatically. Every seam lands where it should, regardless of how precisely the part was positioned.
Tack welding at the push of a button
Add tack welds without any programming effort. Ideal for changing parts and small batches where setup time matters.
Circular welding
Weld inside and outside circles without additional fixtures. The cobot calculates the path automatically from just a few reference points.
Stitch welds
Create repeatable intermittent welds with consistent spacing and length. Perfect for parts that require controlled heat input and clean, uniform results.
Multi-pass welding
Teach the first pass once, and the cobot automatically builds the remaining passes on top of it. Repeatable multi-pass quality without manual effort.
Linear UV safety screens
Built-in operator protection from UV radiation and welding spatter comes standard, with no added cost and no separate enclosure required.
Dual-station operation
While the cobot welds at Station A, the operator loads Station B. Zero wait time means maximum robot utilization.
Compact & mobile
A small footprint with no floor anchoring required. EasyWelder can be moved by forklift to any workstation on the shop floor.
Teach the Robot Yourself
No programmer required
With EasyWelder, the welder teaches the system directly - no IT knowledge and no outside integrator needed. Anyone who can weld can set up the cobot in an afternoon and put it to work.
Teaching by hand guidance
The cobot can be moved effortlessly by hand in free-drive mode. The welder simply shows the robot where and how to weld, saves waypoints at the push of a button, and the program is ready. Whether it is circular welds, stitch welds, or simple straight seams, the most common welding routines can be taught in minutes.
More productive than a traditional industrial robot
For small and mid-size production runs, the cobot operator is significantly faster than with a traditional industrial robot, thanks to shorter setup paths and better ergonomics. No programming specialist and no rigid cell planning: EasyWelder can be reprogrammed and ready to run in minutes.
Ready to Automate Your Welding Process?
Increase productivity, improve weld quality, and reduce labor dependency with the EasyWelder collaborative welding system.
The Business Case for Cobot Welding
Manual Welding vs. Industrial Robot vs. Cobot
| Metric | Manual Welding | Industrial Robot | Cobot Welding Robot | Cobot Advantage |
|---|---|---|---|---|
| Programming effort | None | Specialist / weeks | Teach-in within minutes | No IT staff required |
| Weld quality | Variable due to fatigue | Consistent, 24/7 | Consistent, 24/7 | Less rework and scrap |
| Arc-on time | 20–30% | 60–80% | 60–80% | 2–3× higher throughput |
| Flexibility / batch size | Any batch size | Large-volume, fixed setup | From batch sizes of 10 | Built for high-mix production |
| Mobility | Yes | No, fixed installation | Forklift movable | No facility modifications required |
| Safety enclosure | Not required | Required | Smaller than an industrial robot cell | Less floor space and lower cost |
| Shift operation | Limited by labor availability | 24/7 operation possible | 24/7 operation possible | Double your welding capacity |
| Skilled labor dependency | High | High | Medium, welding knowledge required | More predictable planning |
| Health exposure | High: fumes, heat, UV | None | Greatly reduced | Improved working conditions |
| Payback period | – | Several years | 10–14 months | Faster ROI |
Why Cobot Welding Makes Sense for Your Business
From reducing skilled labor dependency to gaining a measurable competitive advantage, cobot welding robots deliver multiple benefits across your operation.
Address the Skilled Labor Shortage - Cobots take over repetitive welding tasks such as production runs and long weld seams, allowing experienced welders to focus on higher-value work.
Consistent Weld Quality as a Competitive Advantage - A cobot produces every weld with the same precision, regardless of operator fatigue or shift schedules. The result is less rework, less scrap, and consistently high-quality output.
Built for Industry 4.0 - Welding data can be captured, documented, and analyzed to support continuous process improvement, without requiring a complex IT infrastructure.
Scale at Your Own Pace - Cobots are mobile, flexible, and easy to reprogram. Start with a single application and expand your automation strategy step by step as production demands grow.
Other Robotic Solutions
Below you will find further automation solutions from Teqram that may also be relevant for your operations:
With EasyGrinder, you achieve consistently precise grinding results—powerful, uniform, and reliable. Ideal for series production and demanding parts, EasyGrinder ensures perfect surface finishing and consistent material removal, all without manual effort.
The EasyFlipper automatically rotates workpieces between process steps, creating a seamless flow from loading to grinding, welding, and other downstream operations without manual handling.
Teqram’s robotic solutions bring automation to a new level—flexible, reliable, and individually adaptable. Whether handling, assembly, or specialized processing, here you can explore our entire range of robotic solutions.
Ready to See a Cobot Welding Robot in Action?